Warehouse reference · Replenishment & slotting
Slotting fundamentals
Slotting decides where inventory should be placed to support efficient and controlled work. It considers item characteristics, demand, handling, replenishment, and location constraints. It is a placement decision, not merely sorting items by sales volume.
How it works in practice
Segment items by relevant characteristics, validate location suitability, compare candidate placements, and plan approved moves. Measure picking and replenishment together after the change.
A warehouse example
Moving a fast item near packing may reduce travel but increase congestion or make replenishment harder. A useful slotting decision weighs those effects rather than optimizing one distance.
Illustrative scenario, not a claim about a client engagement.
What to watch for
Historical demand can mislead when promotions, new products, or seasonal changes are approaching. Keep the analysis period and assumptions visible.
A useful question
What constraint would make an apparently efficient slot physically unsuitable?
Terminology and configuration differ by product. These notes explain general concepts and are not operating instructions for equipment, a compliance determination, or a replacement for your site’s approved procedures.
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